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Turnkey Solutions

Turnkey Solutions: Be in Full Production on the Day of System Acceptance

 
 

 

Ellison Technologies CNN Machine Tools Turnkey Solutions

We develop turnkey solutions to enhance the CNC machine tools that you currently use.

In today's manufacturing world, turnkey solutions that provide precision and efficiency are at the forefront of the success of your business. We develop turnkey solutions to enhance the CNC machine tools that you currently use, as well as the machines you may be looking to upgrade to. We can help you improve the economics of your manufacturing process by improving the quality of your parts, reducing set-up times, decreasing the amount of scrap, and more. We understand that it's not just about the machines, but also how you use them. Ellison Technologies offers complete turnkey solutions to help you become more competitive, profitable and productive. We are the proud distributor of DN Solutions (formerly Doosan Machine Tools) machine tools.

Your one source for turnkey application & robotic integration:

  • Audit performance of existing equipment
  • Certified project management
  • Concept engineering
  • Factory layout
  • Offline programming
  • Robotic simulation
  • Robot preventive maintenance

 

Engineering Solutions

Global competition and supply chain pressures demand increased productivity and efficiency in order to sustain a competitive advantage. You can expect to gain this advantage by partnering with us and benefiting from our 55 years of experience, the best machines in the industry, and our advanced turnkey solutions.

At Ellison Technologies, we take you from complex blueprints to finished products. We help you throughout the entire manufacturing process by providing the following engineering services:

Process Set-Up Optimization

  • Process Development & Prove Out
  • Reduce operations & total cycle times
  • Set-up reduction methods & practices
  • Part Programming & System Runoff

Lean Manufacturing

  • 5S practices
  • 6 Sigma
  • Lean initiatives increase productivity
  • Process control & standardization
  • Reduction of WIP

Spindle Utilization Testing

New Technology Integration

  • Selection & implementation of technology

Facility Analysis

  • Total process analysis
  • Value stream mapping
  • Production & flow efficiency
  • Simulation of options

Work Handling, Part Load/Unload System Design & Integration

  • Robotics
  • Customized design systems

Machine Maintenance

  • Preventative maintenance
  • Total predictive maintenance
  • Maintenance training

CNC Operator & Program Training

  • Current or vintage model DMG MORI machines
  • Conversational / G-Code programming

Our Turnkey Solutions Bring You Real Results

ROI

- By utilizing our turnkey solutions upfront, manufacturers are able to begin making quality parts on the first day of acceptance, meaning a quicker return on their capital equipment investment.

Increased Productivity

- By eliminating wasteful activities from a process, productivity quickly increases. It is not uncommon to improve this by at least 30% within the first 2 months of implementing our turnkey solutions.

Reduced Overall Cycle Time

- By implementing practices and technology that allow efficient processing geared to allowing the possibility of single-piece flow, much of the cycle time is eliminated. We frequently see customers reduce the timeframe from placement of the order by the customer to shipment from the dock from weeks to days.

Profitability

- How much waste you have in your current process is relative to what can be achieved. Accounting practices could be hiding processes that have been money losers for years. After working with us, you will have better control of your cost structure, and thus can better stabilize your profitability.

Automation Solutions

Ellison Technologies is the leader in industrial robotic systems. We are the largest FANUC integrator in North America and we pride ourselves in offering comprehensive turnkey automation solutions including, but not limited to:

  • Part-process design
  • Tooling
  • Fixturing
  • Flexible machining

Engineering Services

  • Applications engineers help with your manufacturing processes
  • Improved spindle operations & optimization of the set-up process
  • Preventative machine maintenance
  • Single-source turnkey project implementation

Turnkey Solutions

  • Process development and prove out
  • Advanced engineering solutions take you from concept to finished products
  • Be in full production starting on the day of system acceptance
  • Part programming and system runoff

Training

  • Operator Training - On-site and off-site
  • CNC Programming

Financing

  • In-house customized financing services for investment leasing

Automation

  • Certified project management
  • Factory layout
  • Concept engineering
  • Audit performance of existing equipment
  • Robotic simulation
  • Robot preventive maintenance
  • Offline programming
  • Your one source for turnkey application & robotic integration

DN Solutions (formerly Doosan Machine Tools) Parts Department

  • Our parts team will help you pinpoint the parts you need while quickly providing pricing and lead-time.

2 Year Limited Warranty

  • 2-year warranty on machine parts
  • 2-year FANUC warranty
  • 1-year labor warranty

We Go Beyond Turnkey Solutions

Whether the solution involves a stand-alone machine, multi-process equipment, or an integrated manufacturing system with robotic automation, our goal remains the same: to optimize throughput and quality at the lowest per-part manufacturing cost.

Our expert staff of sales, service, and applications engineers collaborate to offer the best solution to the customer through the integration of manufacturing technologies. Our site offers product videos, case studies, and information about the machines featured in our product line and automation solutions.

Our team of engineers and project management professionals are dedicated to helping manufacturers get the most from their technology investments.