FAQ Section
What are the key benefits of the DNX 2100’s multi-axis configuration?
The DNX 2100 combines turning, milling, Y-axis, B-axis, and full contouring C-axis control in a single platform. This configuration allows for full part completion—including angled features and off-center milling—in one setup, drastically reducing changeovers, fixture complexity, and tolerance stack-up. It’s ideal for shops aiming to improve throughput on complex parts without compromising on precision.
How does the thermal compensation system improve machining accuracy?
Thermal growth can significantly affect machining accuracy during long or high-speed cycles. The DNX 2100 uses a multi-point thermal compensation system with sensors placed on the structure and milling spindle. This allows real-time adjustments that reduce dimensional drift, ensuring stable machining conditions for tight-tolerance work. Paired with oil chillers and integral spindle design, the machine maintains accuracy even under demanding conditions.
What kind of workpieces is the DNX 2100 best suited for?
The DNX 2100 is built for parts requiring multiple machining operations—turning, milling, cross-hole drilling, or angled features. Typical applications include medical implants, aerospace bushings, powertrain components, and hydraulic fittings. Its B-axis tilt and Y-axis travel make it well-suited for complex geometries and features that would otherwise require multiple setups or specialty tooling.
Is the DNX 2100 suitable for lights-out manufacturing?
Yes. With features like automatic tool setting, chip evacuation system, high-pressure coolant, and a fully enclosed work area, the DNX 2100 supports unattended machining. The machine’s robust control software includes tool monitoring, alarms, and safety interlocks that help protect the spindle, tooling, and part during automated cycles. An optional parts catcher is also available for finished part removal without operator intervention.
What is the control interface like for operators?
The DNX 2100 uses a FANUC 0i-TF Plus control with a 15” touchscreen interface, intuitive layout, and EZ Guide i conversational programming. It includes support for custom macros, multiple canned cycles, tool monitoring, program protection, and USB/Ethernet transfer. It’s engineered for both experienced G-code programmers and operators familiar with conversational control environments