Robotics Maintenance and Troubleshooting

Course Description

The course covers the tasks that an operator, technician, engineer, or programmer needs to troubleshoot a FANUC Robot and an R-J3iB, R-J3iC, or R-30iA controller.

Course Objectives: Students successfully completing this course will be able to:

  • Power up and Jog the Robot
  • Clear all alarms
  • Troubleshoot “class 1, 2 and 3” faults
  • Master the robot using the appropriate procedure
  • Remove and replace the servo amplifier
  • Remove and replace main board memory and control cards
  • Force, simulate and configure I/O
  • Backup and restore key files

Recommended safety procedures are integrated into all training exercises.

Audience: This course is intended for a person who must troubleshoot and perform maintenance on an RJ3iB, R-J3iC, or R-30iA controlled robot with a Handling Tool software package.

Prerequisites: None

Schedule

 

Dates Status* 
March 3-5, 2010 Open
April 7-9, 2010 Open
May 5-7, 2010 Open
June 2-4, 2010 Open
July 7-9, 2010 Open 
August 4-6, 2010 Open
September 1-3, 2010   Open
October 6-8, 2010 Open
November 3-5, 2010 Open

* Last updated 3/08/2010

Class Hours: 8:00AM–4:00PM Wednesday-Friday
Place:

Ellison Technologies of Wisconsin
N27 W23750 Paul Road
Pewaukee, Wisconsin 53072

Cost: $1,395 per Student (includes documentation)
Instructor: Jeffery Wojtkiewicz
For Additional Information,
please contact:

Juli Immekus

Ellison Technologies of Wisconsin
N27 W23750 Paul Road
Pewaukee, Wisconsin 53072

Phone: 262-523-3400 x6114
Fax: 262-523-3433

 

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Detailed Course Outline

Day 1:

  • Introduction
  • Pre- Test
  • General Safety
  • Major equipment/ component overview
  • Basic robot operation
  • Coordinate systems and jogging the robot
  • Stepping through and running a program
  • Removing and reinstalling the PSU
  • Symptom overview
  • Control power circuitry
  • On/Off Control
  • Troubleshooting when power cannot be turned on

Day 2:

  • Main board overview
  • Troubleshooting when teach pendant displays incorrectly or doesn’t respond
  • File manipulation (Back up/ Restore)
  • Main Board and PSU replacement
  • Servo loop discussion
  • Preparing for robot mastering
  • Robot mastering
  • Servo amplifier discussion

Day 3:

  • Servo amplifier discussion
  • Servo amplifier replacement
  • E-stop circuitry
  • Clearing single chain faults
  • Troubleshooting when teach pendant displays alarm messages
  • Robot PM discussion
  • FANUC I/O discussion
  • Review
  • Post test

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N27 W23750 Paul Road, Pewaukee, WI 53072 T 262.523.3400 F 262.523.3433
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